Fanuci 4.0 Ultron Laser Welding Machine

Fanuci 4.0 Ultron Laser Welding Machine

3 in 1 (with 4 in 1 cleaning option) – One Machine Three Functions:
Welding / Cutting / Seam Cleaning

Advanced laser welding technology is available to everyone!

The laser welding process consists in fusing the contact area of the joined elements with the heat obtained as a result of applying a concentrated beam of light with a very high energy and density to the welded area. The single module fiber supply provides the device with constant, stable power and perfect beam quality. The laser power range is adjustable depending on the production needs. This solution guarantees unrivaled flexibility of use and high reliability.

The use of a fiber laser for industrial welding has become widespread because this technology has become many times more efficient and easier to use compared to traditional welding methods previously used in production.

Compared to the generally accepted, traditional welding techniques, laser technology is a more flexible, economical and, above all, safer process, while maintaining the ergonomics of the costs incurred. Laser welding is versatile and can be safely used on delicate surfaces. Welding lasers combine materials of different types, thickness and shape. The obtained welds are invisible, aesthetic and extremely durable, and the deformation of the joints is negligible. No mechanical or post-process treatment is required after the end of the welding process.

Laser welders do not require constant, ongoing maintenance. Their design is small, which makes them easy to move between workstations. Currently, laser technology in welding is widely used in many industries, including in the automotive industry, astronautics, electronics, aviation, energy production, production of sanitary equipment, production and regeneration of matrices, food processing and the widely understood performance of external services, etc. The range of laser welding applications is constantly growing along with the advancing technology. FANUCI laser devices have been expanded, among others with welding and laser cutting functions! The welders also have the WPQR TÜV Rheinland welding certificate!

Features:

• One-Year Warranty
• App for real time service support
• 976mm laser pump technology
• Electro-Optical efficiency as high as 48%. Saving 15% compared to 915mm
• Capability of welding/cutting high reflective materials
• Network with remote diagnosis, remote service
• 2W Laser Head more stable dual motor system
• 2W Laser Head offers various pattern welding 8-type, circle, triangle & more
• EasyWire feeder is integrated with software
• EasyWire Feeder allows to work with 0.8-1.6mm filling  in push or pull mode
• EasyWire Double Wire allows large gap welding up to 10mm wide
• Extremely effective high brightness. Gaussian spot, M-<1.3, limit output cable 10um
• Power Source is produced by Fanuci. Quick delivery for maintenance
• Operation system offers high performance with intuitiveness and ease
• Water cooling system for laser source and laser head
• Safety shut-off with improper contact
• Software allows simple training
• Red dot target beam allows a more accurate weld
• Multiple welding materials
• Easily transported due to compact size and lightweight design
• Programmable and customized output curve, 64 sets of parameters
• Fast response gives 0 to maximam power <5us, response frequency 50kHz

Why FANUCI laser welder is the best choice?

1.Components produced by the good producers:

• FANUCI laser welding machines are equipped only with the good quality components that guarantee the reliability and stability of the laser welding process. The proprietary Wobble laser head with an electric lens control system (oscillation) and the automatic wire feeder are responsible for the highest precision of the welding process. The control system is responsible for the stability of the entire process.

2.Environment and health-friendly innovation:

• The laser welding technology is constantly developed, which improves work safety and reduces the number of potential hazards. At the same time, it affects the extended service life of the consumables used.

3.Top welding precision:

• The FANUCI welding laser is the first on the market to use the proprietary Wobble head with a moving laser beam that enables the oscillation process. It is characterized above all by lightness, simple, intuitive operation, excellent quality of the obtained welds, as well as high speed of work in the absence of post-process processing.

4.Excellent stability and durability:

• The laser welding technology ensures absolute process stability and quality, and guarantees the highest welding precision. It is currently the most popular, best and most durable welding solution available on the market. It perfectly replaces traditional welding methods, in particular in thin sheets of stainless steel, aluminum, carbon steel, galvanized steel and copper and many other materials, including highly reflective ones.

Reliable components. When laser precision meets Germany finesse.

• FANUCI laser welders are innovative and comprehensive devices consisting only of the best, reliable components produced by global giants. Below is a list of the basic components of the offered laser welding machine.

Basic advantages of fiber optic technology:

• Technology is constantly developed and improved
• Low operating and maintenance costs
• High efficiency and stability of the machining process
• Significant reduction of production costs
• Possibility of welding highly reflective materials, e.g. aluminum, copper or brass
• Possibility of welding steel in various grades and dimensions
• The estimated operating time of the fiber source is approximately 100,000 man-hours
• Technology friendly and safe for the environment and the workplace

Fanuci Wobble laser head 3 in 1 with a moving beam (oscillation) system

• The second, extremely important component that determines the quality and speed of welding is the laser head. The FANUCI welder is equipped with a proprietary, modern head with an electric moving beam system, oscillation. It has a patented mechanism that drives the focusing lens, which allows it to automatically change its position, and thus the width of the beam. The head is cooled, which allows it to work stably and without interruption. The device has a light, ergonomic design and lies securely in the operator's hands.

What does the Wobble function give us?

- Faster speed and better welding quality

• The head with a movable lens controlled automatically makes it possible to correct material imperfections. The variable size of the spot results in a much better formation of the weld, not available so far in the technology of manual laser welding on traditional welding heads available on the market

- High performance

• The proprietary system allows you to weld 2-10 times faster than traditional methods available on the market, and even 2-4 times faster than competitive, standard laser welders. The FANUCI device can work continuously 24 / h

- The highest level of security

• The head is equipped with protective lenses and a cooling system, which guarantees optimal protection against overheating, which at the same time extends the life of the device. Fully closed, solid housing increases the safety of components, giving maximum resistance to mechanical damage

Fanuci EasyWire automatic wire feeder

• The offered device is equipped with a fully automatic Fanuci EasyWire wire feeder integrated with the software. The system allows you to work with 0.8-1.6mm filling in "push" or "pull" mode.

Correctly mounted wire feeder at the head ensures good wire guiding in the nozzle groove. It is mounted rigidly, ensuring good guidance. The wire feeding speed is adjusted to the specific welding technology. The feeding speed is regulated by a potentiometer on the feeder.

Control System Fanuci LaserWELD 3 in 1 System

The operating system combines high performance with intuitiveness and ease of use. The control is placed on a color touch screen that allows you to set all the necessary parameters depending on the user’s needs. The system allows you to remember ready programs for given type of welding or materials in accordance with your own production profile. If necessary, you can turn off the Fancui Wobble oscillation function from the control system and use a laser with a point or line sport. The system is operated in several languages: English, French, Korean, Japanese, Spanish, Russian, Arabic,Polish, Germany, Chinese and others depending on end user’s demand and developed in advance.

Overall Dimension for Ultron Welding machine: (L) 980mm x (W) 480mm x (H) 790mm

Laser Ultron Welder Technical Parameters:

Click to see Technical Parameters