Fanuci 4.0 PRO Portable Laser Welding Machine, 4 in 1, Single Wire, 1000W - F4PP41SW1000

Fanuci 4.0 PRO Portable Laser Welding Machine, 4 in 1, Single Wire, 1000W - F4PP41SW1000

Small size, light weight, flexible movement - an ultra-compact portable laser welding machine launched by FANUCI.​​ Available in the following power variants: 1000W, 1500W. Maximum welding versatility and easy, intuitive use.

FANUCI 4th generation of laser welding machines. The most innovative, advanced welding equipment available on the market. Laser welding technology ensures absolute stability, quality and highest precision of the welding process. It perfectly replaces traditional welding methods, especially of thin materials made of stainless steel, aluminium, carbon or galvanised steel, titanium, copper, brass, precious metals like gold and silver and many others, including high reflective materials.

Laser welding is generating higher volumes of production while minimising production costs by lower energy and gas demand. Giving absolute superiority over competition. FANUCI machines are built only with most reliable components produced by global TOP-TECH manufacturers. FANUCI 4.0 PRO GenX welding machine is equipped with FANUCI PowerON laser source, RAPTOR 4.0 PRO laser head with patented oscillating beam movement, LaserWELD 4.0 PRO 4in1 or 2W operating system, EasyWIRE 4.0 PRO automatic single or double wire feeder.

FANUCI proprietary, high-tech laser welding solutions provide not only stable, high and fast operations, but also perfect quality of welding seam. It is the very guarantee of industrial durability for years. FANUCI laser welding machines come with full 2-3 years warranty for the whole device. Internal design allows to connect FANUCI manual fiber welders with robots through singular, quick control socket for laser welding automation. FDA, CE certified and WPQR TUV Rheinland approved!

See all versions of the Fanuci 4.0 PRO Portable Laser Welding Machine

Basic Advantages:

Fiber laser welding technology is becoming increasingly popular in manufacturing replacing traditional welding methods in production process. It provides contact-free, flexible, high-speed welding solutions for even the most advanced industries. It is extensively applied in aerospace, automotive, defense and military, medical devices, electronics, petrochemical refining, communications, energy, automation, outsourcing processes etc.. The main advantages of fiber laser welding are as follows:

• Increased speed and flexibility
• High precision accuracy
• Outstanding versatility
• Perfect weld finishes
• Deep weld penetration without any distortion
• No after process treatment required
• Suitable for a wide range materials and thicknesses
• Joining of dissimilar materials
• Non-contact, single-sided process
• No special welding qualifications required
• Easily automated with robots
• Minimal maintenance
• Low operating costs
• Pulsed or continuous welding modes

Features:

• Two-Year Warranty
• App for real time service support
• 976mm laser pump technology
• Electro-Optical efficiency as high as 48%. Saving 15% compared to 915mm
• Capability of welding/cutting high reflective materials
• Network with remote diagnosis, remote service
• 2W Laser Head more stable dual motor system
• 2W Laser Head offers various pattern welding 8-type, circle, triangle & more
• EasyWire feeder is integrated with software
• EasyWire Feeder allows to work with 0.8-1.6mm filling in push or pull mode
• EasyWire Double Wire allows large gap welding up to 10mm wide
• Power Source is produced by Fanuci. Quick delivery for maintenance
• Operation system offers high performance with intuitiveness and ease
• The air-cooling system offers drastically lower weight. Easily moved
• Safety shut-off with improper contact
• Software allows simple training
• Red dot target beam allows a more accurate weld
• Multiple welding materials
• Easily transported due to compact size and lightweight design

Main Components:

Only world class, fully certified components. When laser precision meets Italian finesse FANUCI 4th generation of laser welding machines. The very top of the product range available on the metal processing market globally. Below is the brief summary of the most vital components used by FANUCI and authorized by global TOP-TECH control agencies.

FANUCI PowerON

Main advantages of fiber laser technology by FANUCI:

• The REAL output power of the source is on average 112-120% based on designated power.
• ZERO porosity and perfect seam quality control.
• 976nm laser pump technology provides the very same core laser pump tech and components as IPG. Electro-optical conversion efficiency is as high as 48%, saving 15% compare to 915nm. Allows processes of welding/cutting of high reflective materials.
• Intelligent automatic access to the network, remote diagnosis, remote service. Up to 85% of concerning system issues could be solved remotely, significantly saving time.
• Extremely effective high brightness. Gaussian spot, M-<1.3, limit output cable 10um.
• Fast response gives rapid O to maximum power <5us, response frequency 50kHz.
• Programmable and customized output curve, 64 sets of parameters stored and recalled at any time.
• 50μ double layered fiber cable with additional support of flex spring.
• Flexible and modular design, easier and fast change modular to repair or upgrade power (for high power source).
• Nearby support of FANUCI repair and storage centre in EU and US. Could switch and repair locally which brings non-stop operation.
• Fiber technology is constantly being developed and improved.
• Low operating and maintenance cost. Significant reduction of production cost.
• The estimated working time of the fiber source is approx. 100,000 working hours.
• Friendly and safe technology for the environment and the workplace.

FANUCI RAPTOR 4.0 PRO

Main advantages of fiber laser welding heads by FANUCI:

FANUCI laser heads are available in 2 proprietary wobble (oscillation) operating modes: 4in1 (single) and 2W (double). Single wobble mode is equipped with 3 add-ons of remote cleaning, pre-post seam cleaning and cutting. Double wobble mode provides gap filling up to 3-4mm, seam width up to 10mm and variable welding patterns (spots). The construction of FANUCI laser heads is ultra light and user-friendly. It gives the feeling of easy and intuitive operating. Implemented water cooling system guarantees perfect conditions to work without interruptions with powers up to 3kW.

What is the PRO Wobble function?

Coated optics and controlled movable lens automatically corrects material imperfections and avoids seam porosity. Incredible quality of welds, high speed of work and lack of post-process treatment, most unavailable in the technology of manual laser welding accomplished on traditional welding heads.

LaserWELD 4.0 PRO

Main advantages of fiber laser operating systems by FANUCI:

FANUCI control systems are available in 2 operating modes (4in1 & 2W) matched with appropriate laser heads to ensure perfect config. That perfectly highlights superior performance with intuitiveness and ease use. In addition, control systems contain pre-saved welding parameters set on real time production. Parameters are adjusted through wireless SmartTAB device. Production processes are managed by Industry 4.0 data extraction. Operators can upload ready-made programs for given types of welding or materials in accordance to production profile. FANUCI control systems are also supported by FanuciAPP for easier online management. Control unit is placed on a colour touch display screen.

EasyWIRE 4.0 PRO

Main advantages of automatic single or double wire feeder by FANUCI:

FANUCI automatic wire feeders are available in 2 operating modes (Single & Double). The right device is always set upon chosen laser head and control system based on production requirements. Both types are fully integrated with the software.

Wire feeders work with 0.8-2.0mm filling in automatic “push” or “pull” mode to ensure perfect synchronization.

ABB Weidmuller

Electrical installation and security

FANUCI laser welders are equipped with most reliable ABB electrical installation. Necessary to ensure constant, safe power supply that will ensure the continuity of device operation. ABB solutions protect against over-voltages, short circuits or discharges, which guarantees no downtime in business, and production. It also allows for continuous monitoring of electricity consumption.

CleanAIR 4.0 PRO

Main advantages of fume filtering unit by FANUCI

Fume filter automatically removes vapours and dust making the device friendly both for the environment and the operator’s work station. At the same time it influences the longer life of applied consumable parts. The purified air can be returned to the working area. In addition returned air can give an extra warmth if necessary.

FANUCI Workstation

Main advantages of safety guards by FANUCI

Safety is extremely important. We highly recommend that operators and bystanders are protected at all times. FANUCI safety equipment help preventing hazardous situations that may occur in the workplace. Welders in use can automatically stop when entering the working range without permission. Quick on/off mode is connected to safety doors and other facilities according to customer needs.

Specifications:

● Standard
○ Optional
- N/A